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Lightening Up Ships and Keeping Rust at Bay

We rely on goods and products to be shipped around the world each day. Many of the items you purchase may have come from another country, sending weeks or more at sea on their way to your door.  There are over 50,000 cargo ships around the world. We rely on these ships to bring our goods from other countries, and to ship our products abroad. Keeping the ships in great shape is a priority. And one of the biggest problems that plague ships is corrosion.

Anti-corrosion coatings are key to ships to limit the damage done to ships. Corrosion takes place from the combination of high moisture and salt-laden sea spray, both of which directly attack the steel of the ship’s hull. Cargo ships can take upwards of a few million gallons of paint to properly coat their hull. Parts of the ship above the waterline will generally get three coats while those below get seven. To keep it in perspective, one gallon of paint cover 400 square feet. The layers of paint on the ships add to the ships’ weight, which means it must reduce the onboard weight. And these ships need to be repainted every few years, leading companies to spend billions of dollars per year.

Graphene has amazing anti-corrosion properties. A small amount of graphene added to paint can dramatically increase the ship’s anti-corrosion resistance. And the graphene-enhanced paint can extend the coating’s life, taking the lifespan of the paint and extending it to 10 or more years between coatings. That’s a cost savings in terms of the man hours it takes to recoat a vessel and the amount of paint it needs to purchase. In addition, the graphene-enhanced pain reduces the coating weight by 50-60%, allowing for more equipment to be onboard the ship.

Another plus of using graphene-enhanced paint is a reduction in zinc dust in the paint. Zinc dust is typically used in paints to for anti-corrosion. And zinc dust is a known carcinogen. By replacing the zinc dust with graphene, the paint is safer for people.

Graphene-enhanced coatings allow less paint to be needed for covering ships. It reduces the weight of the coatings and increases its anti-corrosion properties. The graphene-enhanced paint is more sustainable, lasting upwards of 10 years between recoats. And it is safer for people’s health with less zinc dust being added to the paint mixture.

Graphene Dramatically Shortens Road Construction Season

In Global Graphene Group’s home state of Ohio, it is often joked that there are four seasons: winter, construction prep, actual construction and construction wrap-up. When orange cones are lined along the side of the road, Ohioans know they’re in for months of construction fun. There are some highways that seem to always be under construction. When one project ends, another starts.

Ohio is not unique. The US spends billions per year on asphalt ($45B alone on publicly funded highways). Our country has over eight million miles of highways. That’s a lot of asphalt! And a downfall of asphalt is it needs frequent maintenance. (Potholes, am I right?)  Asphalt’s impact on the environment is significant, from the production phase through construction, lifetime use and then replacement.

Asphalt can greatly benefit from the addition of graphene:

  • Reduced emissions during asphalt’s production by 33%
  •  Increased strength of the asphalt by 30+%
  • Reduced weight and installation costs by a third

Just a tiny amount of graphene leads to using a third of the asphalt to complete a project. An addition of 0.5% of graphene to asphalt can dramatically increase its performance and lower its impact to the environment. Graphene in asphalt makes it more sustainable, meaning there is more time between those construction phases on the road.

Money can be saved at the formation of asphalt. It also saves on transporting it to a site, installing, curing and maintaining it. Graphene-infused asphalt has an increased water resistance. And it has the same strength of traditional asphalt while using a third of the material. It’s like adding super hero powers to the asphalt!

The added strength, durability and moisture resistance leads to less maintenance needed on the roadways. This leads to a huge reduction in infrastructure costs. That $45B annual publicly funded spend suddenly decreases and can be used for other projects. Drivers everywhere rejoice when the orange cones don’t appear along the side of the road in the spring. Graphene makes dreams come true.

Want more information on our graphene-infused asphalt solutions? Contact us at [email protected].

Challenge: Build a Structure Using Half the Material.

Have you ever been asked to do more with less? It seems like we’re asked to do more and more with fewer and fewer resources. Use less money, less time, less materials. It’s a difficult task to achieve, especially when thinking in terms of how your actions impact the environment.

When we look at the biggest offenders to the environment in terms of carbon dioxide (CO2) emissions, concrete is towards the top of the list. Everything from creating the concrete, transporting it and the amount needed to build a structure – it’s all a LOT!  Concrete is second only to water as the most-consumer resource on Earth. Concrete is the source of about 8% of the world’s CO2 emissions.

We can’t get away from using concrete. It’s an affordable building material that delivers structural strength and durability. Most buildings are made from it. What we CAN do to help lessen concrete’s environmental impact is make it more responsibly.

Not to mention the regulatory aspect of using concrete… According to this Forbes article, “Under a business-as-usual scenario, the cement company could expect to emit 120 units of GHGs. In the long-term, the goal is for the manufacturer to find ways of producing cement without emitting as many GHGs; to meet its regulatory burden in the short-term, it will need to buy carbon offsets to bring its emissions down to its mandate of 100 units.”  Companies need ways to decrease the amount of carbon emissions used in their buildings to earn carbon credits.

Enter graphene.

Adding a small amount of graphene into concrete allows for a 33%+ reduction of material needed for the same load bearing structure. This reduces the amount of CO2 during formation and all the associated transportation. The installation and curing times required are shortened, significantly reducing CO2. Installation and logistics costs are decreased.

Graphene-infused concrete lowers the amount of concrete needed while making the building stronger and more durable. This gives companies more carbon credits for using less material in their structure. Graphene-infused concrete is four times more water resistant and twice as strong as concrete alone.

Reinforce graphene concrete is more environmentally friendly and sustainable. It lowers the amount of maintenance needed on the structure in the long-term, ultimately saving money. It’s a win-win for the company and the environment.

Want more information on our graphene-infused concrete solutions? Contact us at [email protected].

Podcast: The Women of G3 Talk Graphene

The women on our G3 team recently participated in an interview with the Graphene Council. G3 is proud to have women in research, engineering, IP, supply chain, quality, production and marketing roles. The team discussed  the importance of women working in science, their responsibilities at G3, how they found their way into the science field, and where they see graphene going in the future. You can listen to the podcast here. 

Global Graphene Group Adds More REACH-Certified Products

DAYTON, OHIO, July 2, 2020 – Global Graphene Group (G3) has finalized certification for its second and third products with the European Union’s Registration, Evaluation, Authorization and Restriction of Chemicals (REACH). G3’s PS and PDE products join their previously approved PDR products that were REACH certified earlier this year.

G3’s Gi-SL-B series single layer graphene oxide dispersed in water (N002-PS) is now REACH certified. N002-PS contains oxygen-containing chemical groups on the graphene basal plane. It is dispersible in water and available in two standard concentrations at 0.5 wt% and 1 wt%. It possesses polar functional groups and it is electrically and thermally insulating. Potential applications are conductive coatings, wastewater and water filtration, thin films, packaging, biosensors and much more.

G3’s Gi-PW-B050 series few layer graphene oxide powder (N002-PDE) also finalized its REACH certification. N002-PDE is a high-density single layer graphene powders with high oxygen content on its surface, high aspect ratio, and high specific surface area. Potential applications are paints/coatings, composites, defense, military and more.

“Our N002-PDR is the building block for several of our applications including conductive coating and thermal management,” said G3’s Nathan Holliday, Technical Marketing Manager. “Our PDE is a key material in our solutions portfolio for several applications, including paint and coatings, and nano-intermediate solutions.”

“Our team is focused on actively finalizing our REACH certification for our thermal management related products for consumer electronic applications now,” said Holliday.

G3 is registered with REACH under Graphene Oxide to ship 1 to 10 metric tons of its N002-PS and N002-PDE products into the EU annually with C.S.B. GmbH., the only representative for G3 in the EU. The REACH certification for this product secures G3 the right to market the product in Europe.

REACH is a regulation of the European Union, adopted to improve the protection of human health and the environment from the risks that can be posed by chemicals, while enhancing the competitiveness of the EU chemicals industry. It also promotes alternative methods for the hazard assessment of substances in order to reduce the number of tests on animals. REACH establishes procedures for collecting and assessing information on the properties and hazards of substances.

G3 is also a proud member of the REACH graphene consortium, taking an active role in how graphene solutions are handled in Europe.

As the leader in the graphene industry, Global Graphene Group adheres to strict environmental, health and safety procedures. G3 has a dedicated internal team focused on environmental, health and safety impacts of our manufacturing for our employees, our customers and our local communities. Read about Global Graphene Group’s Sustainability Policy at  https://www.theglobalgraphenegroup.com/sustainability/

About REACH
REACH aims to improve the protection of human health and the environment through the better and earlier identification of the intrinsic properties of chemical substances. This is done by the four processes of REACH, namely the registration, evaluation, authorization and restriction of chemicals. REACH also aims to enhance innovation and competitiveness of the EU chemicals industry. More about REACH: https://echa.europa.eu/regulations/reach/understanding-reach

About Global Graphene Group

Global Graphene Group, Inc. (G3) is a leading material science technology and product solutions company focused on graphene. It has an award-winning, best-in-class intellectual property portfolio with more than 430 patents and applications. In addition, G3 holds many of the world’s firsts in graphene-related breakthroughs that have resulted in cutting edge products. G3, headquartered in Dayton, Ohio, is the holding company for a variety of subsidiaries. Taiwan Graphene Company is the largest volume producer of single-layer graphene globally. It is focused on high volume production of graphene raw materials, enhanced thermal interface materials (films, pastes, inks), and nanocomposite products (both thermoplastics and thermosets). Honeycomb Battery Company is focused on commercializing next generation lithium ion battery electrodes, battery performance solutions enhanced with graphene, and improved battery reliability performance. It produces graphene-wrapped nano silicon particles to improve anode stability, prelithiation to reduce capacity loss, significant cost reduction in cost of goods, and has the world’s largest silicon anode production line in the US.

Media Contact:
Amy Maggart – Corporate Communications Administrator
Global Graphene Group
Tel: (937) 331-9884 ext. 10
[email protected]

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